10 Tips to Prevent Your Loading Dock Leveler Problem

Loading dock equipment; As with dock levelers, proper use and installation is required according to the manufacturer's instructions. All dock leveler is not identical. Each loading dock leveler is designed to handle specific load capacity and performance. Problems usually occur when operating instructions are not followed and the person operating the dock leveler has not been properly trained for the operation of the port equipment.

To eliminate your concerns and help you identify the problem of your loading dock, we developed this "10 Supertips" to avoid the Loading dock leveler problem.

1. Familiarize yourself with the loading dock equipment.
Note that it is the responsibility of the manufacturer to provide important details regarding safety and precautions, product features, maintenance schedule, troubleshooting, component failure, warranty and telephone number. where you can reach them, a problem with your dock leveler. Be sure to read and understand the manual carefully. It is very important to get used to the dock leveler and its controls before handling it.

2. Select the appropriate person to operate the dock leveler.

• The person who is responsible for the operation of the dock leveler would have received adequate training and developed a solid understanding of the operation of the loading bridges.
• Should be physically fit to operate the device and have a positive attitude to work (the device does not work under the influence of drugs or alcohol).
• After selecting the right person, make sure you have read and understood the instruction manual. 

3. Practical safety precautions during operation

• Always remember to unplug or remove the safety device when using a transport vehicle restraint.
• Make sure warning signs are intact and never removed. Never use the device if no other unauthorized person has been transported outside the work area.
• Make sure the work area is free of foreign objects that could cause an accident.
• Stay away from the dock leveler when the trailer is approaching or leaving the loading dock.
• Avoid placing hands or body parts in moving parts.
• Do not use a damaged dock leveler and have a reliable shore service company inspect and repair the equipment before using it.
• Always remember that the lip of the dock leveler must reach at least 4 inches on the truck.
• Keep a safe distance on all side edges.
• Do not use a platform leveling device if the height of the truck is obviously higher or lower.
• Do not overload the dock leveler.
• Do not leave equipment or objects unattended on the dock leveler.

4. Make sure your dock leveler is ready for use before servicing.

• Arrange the dock leveler correctly. vertically with the lip extended.
• The service supports must be safely placed in the lowered position.

5. Use safety measures during maintenance.

• Practice the "Lockout / Tag Out" procedure. Turn off the unit, especially when welding the unit. Lock the device with an OSHA approved lock. Note that the only person who needs access to the key is the person waiting for the device. Signs and warning signs must be placed on the workstation.
• Stay away from the dock leveler and lip when working in front of the dock leveler.
• Never sand or weld if flammable materials are present. During this work, keep a fire extinguisher near you.
• Check the instruction manual to limit the hydraulic structure of the platform and bleed.

6. Follow the manufacturer's instructions for the cart and platform. 

• Check that the roller conveyor is correctly shaped and free of unknown objects.
• Remove any equipment that can be connected to the dock leveler.
• Make sure that the lifting brackets and the mounting structure are intact. The supports must deliberately switch to the jerk assembly.
• Install the truck slowly.
• The installation of the car depends on its type; If there is a manual side shift, you can weld it to roller conveyor stops. Then you can now work on the electrical connections.
• Use chains and hoists to transport the dock leveler. Choose a lifting device that can support the capacity of your leveler.

7. Proper installation of the control panel and cabling 10 Practical tips to avoid problems loading the docking station. Panel.

• Practice the "Lockout / Tag Out" procedure. Before soldering the device always reminds that it is necessary to separate a ground wire and any source of energy. A licensed electrician is the only person authorized to perform all electrical work.
• Mount the push button 48 inches in height. (Distance from the dock floor to the base of the control panel.)
• The electrical wires in the box and the power cable of the dock leveler must be connected together.

8. Make sure the posters are easy to read and located in specific areas.

• It is very suggestive to place placards near the control box using a nylon strap. You can also attach the shield at eye level to the wall to the left of the dock leveler.

9. If your dock levelers need troubleshooting to make important preparations.

• Lift the platform, turn off all power sources, and disconnect them.
• Each fuse on the control panel must be checked carefully. Replace those that are broken immediately.
• Place barricades and safety warnings in the work area.

10. All service, maintenance, and replacement of parts must be documented.

• Written documentation will help you to continue to be responsible for the product warranty.

To know more about dock leveler visit our web page:
http://www.nihva.com/dock-leveller.html

How to Get the Best Dock Leveler Maintenance

Across the country, many dock leveler suppliers meet the highest safety standards. With their free surveys and evaluations, which include a visual inspection of dock levelers and overhead or sectional doors, customer satisfaction and consumer demand for high-quality dock levelers are met. You will make a complete report on the current state of your equipment and make recommendations and suggestions on how to maintain the condition of your equipment and the safety instructions of consumers.

There is no doubt that the leading companies in the field of dock leveler maintenance are committed to providing outstanding service in terms of safety standards for dock leveling, your skilled technicians are required to undergo training and to obtain industry-related certification. These training allow the company's technicians to keep abreast of equipment standards and guidelines. Technicians from various companies are trained to provide quality services and maintain their leadership in the industry.

The loading dock long ago was threatened with extinction. Modern times require state-of-the-art docks and have programmed dock maintenance to ensure the safety of the company's operations.

Several of the leading suppliers of dock levelers have argued that a change of economic situation is inevitable and that the current difficulties to maintain the stability of our products are good reasons to think of a maintenance facility. It is true that the current trend in various companies and industrial enterprises is automated to increase their productivity. But far from the well-known beliefs of most investors, it's not just about automation. Today, it is considered risky to simply invest in automated processes or assets without considering the overall efficiency of our business. It is important and a planned maintenance of the docks is excellent and a competitive advantage over the competitors and leads to a doubling of our profits.

With companies growing rapidly and having increased marketing impact and coverage, an increase in cargo dock requirements is expected. But the real deal is the proper maintenance of the dock leveler. Anything that interferes with the process is said to have design flaws, equipment errors or site crashes. And the most dramatic event in the industry is the loss of productivity due to the reduction in the company's return on capital.

If you need installation and maintenance services for dock levelers, it is very important to choose a company that can provide everything you need. Nihva Technologies is dedicated to the supply of high-speed doors, fire doors, telescopic conveyors and maintenance services to ensure customer satisfaction.

Multi-Leaf Sliding Hangar Door/ Sliding Hangar Door

The Nihva Aircraft Sliding Hangar Door is recommended where there is no free space and allows lateral clearance. This type of doors can be either double-jawed or unidirectional with each section of the rolling door bottom and the top oriented. The rolling lower hangar door is an excellent application for any pre-designed or custom facility. It is a "rolling downside", meaning that its weight is carried by a bottom rod rather than the structure of the building above. These doors are designed to withstand wind load standards and protect the interior of all types of weather due to the advanced weather seal system. The weather seal system also increases energy efficiency. Rear doors and built-in pedestrian doors can be integrated without a doorstep.

Main characteristics of the hangar door

• Rolling steel bottom rolling construction, sliding door
• Modern driving systems with easy to use controls
• Customised with the Multiple security devices
• Heights ranging from 10M to 40M and Custom width
• Unlimited selection of cladding, glass, colors, and configurations
• Full weather sealing
• Glazing choices are available
• Wicket door for staff entrance/exit access

Click here to Download hangar door specification

Hangar Door/ Aircraft Hangar Door

The hangar door is designed by Nihva technologies especially for the harsh environment with very large openings. The hangar door and the ship gate are available in two types:

1. vertical lifting door
2. sliding doors

Both provide great versatility for versatility and are suitable for aircraft and ships of various sizes. Optimal reliability and operational safety are important design principles during the design and installation of hangar doors.

We work closely with design engineers, contractors and owners and create a system that meets your precise desires or can be modified to meet the requirements of the existing structure. Sliding hangar doors are recommended for planes where there is no free space, and lateral approvals allow, while vertical lifting doors eliminate the need for a heavy foundation under the door for lower tracks. The hangar door system is built to withstand tremendous wind loads and resist harsh weather conditions. The stable operation is maintained due to the quality of working assemblies.

View Products:

http://www.nihva.com/sliding-doors.html

http://www.nihva.com/hanger-doors-extra-large-opening.html

Fire Rated Rolling Shutter/ Mot Rolling Shutter

Entrance Systems play an important role in accessing different places and areas of a home, workplace and other types of settings. They are available in different variants to fit different types of settings while providing the maximum security required for access and privacy. They also exist in different sizes and designs to meet the different needs of people, whether at the national or professional level.

Fire rated rolling shutter is the most popular type of door in the modern world. They are mainly used in areas where security is required to secure very important items or documents. The fact is that these doors are fire-resistant, and even if a fire breaks out, you can be sure that your items or documents and everything else behind the door intact. Doors are independently tested for fire resistance and selection of the best manufacturer; They are insured by total protection.

Fire rate rolling shutter is usually made of steel and the different parts of the doors are designed for very high temperatures. The steel is generally thick and corrosion-resistant, making the doors more durable and suitable for the intended purpose. They are also equipped with refractory steel hinges, gaskets, and bolts, most of which have internal reinforcements for the desired results. Fire doors are built to very high standards and are therefore suitable for any type of environment.

Depending on the purpose and the area in which you will use the doors, you have the choice between single and double doors. Doors also come in a number of different door furniture solutions to meet other needs you may have. The coating of the doors contributes to their durability. So, you can be sure that you have a solid and beautiful door for a long time. It is almost impossible to break in, and you will certainly notice it as soon as someone starts to disturb the door.

Choosing the best fire rated doors supplier requires you to choose the most reputable supplier. There are many reliable door manufacturers you can rely on to achieve their goal. You must make sure that the fire doors you choose are certified by the right body and have a quality feature if you want to get the most out of them.

Nihva Technologies Pvt Ltd - Provide high quality made in India mot rolling and fire rated rolling shutters at retail prices. We have a lot of experience in the supply and installation of physical security equipment, not only fire doors but also sliding gates and high performance doors.

How Fire Door Manufacturer Maintain The Safety Of The Fire Rated Rolling Shutter

Fire can be devastating for property and life. Therefore, it is important that buildings can protect people from the sudden spread of fire. House fires are even more deadly today. With the proliferation of electronic devices and synthetic materials in structures, our homes are more prone to fire. Fire door Manufacturer has emphasized this. Houses have carpets, fiber pillows, curtains, and upholstered sofas used that differ from those of homes that once served, such as cotton or feathers. Thus, when a fire breaks out, it burns faster and hotter than ever.

This makes the fire spread to a problem and the installation of a fire rated door at strategic locations would somehow give the assurance that there is a way to escape the area as soon as a fire breaks out. 

Doors that can withstand combustion for some time are essential. This will have different ratings, but for smaller areas, the rating can be as low as 15 to 30 minutes. The larger the area to be protected, the higher the rating should be. There are fire ratings up to 120 minutes. This would give people enough time to look for the exit. For residential areas that are occupied by many people as condominiums, a regular inspection of the fire protection specialists at each fire door must be done. In addition, each floor should have an installation of these doors, because people should be able to seek safety when threatened by a fire in the structure.

Have you noticed that many houses are made of wood? These are materials found in many residential buildings. Due to the nature of wood-based materials, the main challenge associated with rapid fire is high compared to non-flammable materials. It is not impossible to know a catastrophic fire if some parts of these structures are wooden. However, not all wood species would burn quickly, as this would also depend on the size of the materials. Naturally, thinner frames burned faster than thick frames.

Inspection of these doors may take time. These are inspected in less than a year, as they may experience interference and in case of fire are not reliable if they are not properly maintained. The inspection must be signed by a certified inspector and quick reference so that subsequent inspections depending on which areas need to be carefully examined because the error may occur again.

The rules of life rule that is imposed by life safety and fire codes that these doors should have functioning door leafs, fittings and locking mechanisms that work. If they are not installed properly so that they are damaged, replacement of these parts should also be similar refractory items that come from suppliers certified these parts. Repairs should not be delayed so that errors can be corrected immediately, even if daily operations are compromised.

Find out more info about fire door, fire rated rolling shutter specifications and types and learn more from the authority site here as well http://www.nihva.com

Telescopic Conveyor/ Automation Solutions In India

Specification of Telescopic conveyor in India

Nihva Technologies telescopic belt conveyors (telescopic conveyors) are ideal for loading/unloading. They are an indispensable machine for loading and unloading almost all parts faster, more safely and more efficiently. However, most telescopic conveyor designs use flat or studded belts, so they are generally better suited for moving boxes, pallets, and bulky items such as tires. They are most commonly found at shipping and receiving points, warehouses and other places where it is necessary to place packages and other items in trucks and shipping containers. In addition to extension and contraction, some telescopic conveyors can also be tilted up or down. This feature is typically used to account for potential height differences between truck boxes and ship docks, although some telescopic conveyors can also be used to move items to the second floor of a storage room.

Thanks to direct extension into the trailer without the need for support, automatic telescopic belt conveyors (expandable belt conveyor) will significantly reduce loading/unloading times. The telescopic belt conveyor (retractable conveyor) is a modern and robust conveyor designed for superior service and reliability.

Features and Benefits of Automated Telescopic Belt Conveyor include: 

• Low maintenance costs.
• Warranty period: 1 year
• The front of the boom is still on the loading/unloading surface, which reduces physical effort, lifting, carrying and backloading.
• All rolling components have sealed, sealed bearings for life and crowned rolls of tape to ensure accurate tape tracking.
• Fully automatic functions offer increased flexibility, accuracy and efficiency.
• Automation Solution The latest equalization system provides a structure with more support and longevity under a load of heavier loads.

Parameters of the Nihva automation solution telescopic conveyor:

1. retraction length: 4000mm-9000mm

2. belt width: 450mm-750mm

3. Bending length: 4500mm-11000mm

4. The height of the conveyor: 700mm-900mm

5. Load capacity: 50-80kg

6. transport speed: 9-24m / min

Telescopic belt conveyor, designed and manufactured in various sizes and lengths to meet the needs of different customers. In addition, a full range of conveyor options is available to meet your specific loading and unloading needs.

    

If telescopic conveyor (extendable conveyor) meets your conveyor needs, just feel free to connect with us and we believe you will never find one company powerful than us.

High Speed Door With New SafePass Configurations

high speed door

The LED traffic signals for ASSA ABLOY doors are now easier to order & install.

In 2017, Albany Enterance System introduced SafePass for high speed door to reduce collisions between forklifts, people and doors. LED light strips, mounted next to a high speed door, helped direct traffic by providing individually programmed signals. We make it easy to order SafePass for new and existing doors by adding four custom configurations.

Three of these configurations provide road users with an intuitive color palette: traffic information: red to stop traffic and green to allow traffic through the door. A yellow light can be programmed to alert drivers when the door is closed.

One of the configurations works in conjunction with occupancy sensors to warn a forklift driver of an obstacle on the other side of the door. This can help to overcome blind spots in an installation and reduce the frequency of injuries and damage to inventory.

These four configurations have been developed based on the most common implementations since the release of SafePass. Customer-specific programming and the integration of other recognition devices can always be performed if necessary. However, these standard configurations must cover most requirements for occupied doors.

SafePass is an LED strip housed in an aluminum frame with lens and mounting brackets. The controller is mounted in the control box and programmed to work with the sensors installed according to the selected configuration.

More information can be found on the SafePass page.

Rigid High Speed Door in India

Nihva Technologies Pvt Ltd recently installed 2 Rigid High Speed Doors in India. The task was to replace two aging, broken roller doors in front of a busy loading dock in India. The current location has also generated a large number of complaints from local residents due to 24-hour, 7-day use associated with very noisy shutters.

During the consultation, Nihva High Speed Door showed the customer an Youtube video of the Assa Albany rp 2000 rigid high speed door system. This convinced them because fast, quiet, ecological and above all safe.

Residents and staff have all been thank'ed very positive.

Bottom Rolling Hangar Door

A well-designed hangar door system will remain functional under conditions that prevent other structures from moving. Strong winds, heavy snow and power outages that interfere with other structures are easily overcome by a high-quality rolling door.

Characteristics

A high quality bottom rolling hangar door is the strongest and most reliable door systems ever.

Design options:

• Flexible and easy to customize for virtually limitless design options.
• Unlimited size, maximum insulation, truck doors, pilot access doors, inner tubes or filter benches, hatches, fairings, glazing, rear panels, unlimited options.
• Manual doors are operated unlike electric motors to reduce complexity and cost.
• Electric motor operators can be integrated into your system to meet your specific needs.

Other Benefits:

• The lowest life cycle cost for any design.
• Flexible operation of the panels. The panels do not require any force to move them.
• Long life components requiring very little maintenance.

Bottom Rolling Door Types

All Moving Panels

One configuration of bottom rolling hangar doors is referred to as All Moving due to the fact that the panels are not restricted which direction they slide and are individually operated. This configuration of the hangar doors is generally chosen for applications requiring maximum flexibility in larger hangars, allowing multiple aircraft without the use of stacking pockets. Just move all the panels to the side of the shed that does not need to be open. In northern countries, all mobile configurations may require heated rails.

All hangar doors can be equipped with a variety of options to suit your needs. The doors can be operated manually or with an electric motor. Manual operation is popular in this configuration due to the fact that the operator does not have to push all panels at once and can push one at a time which is almost effortless. If the panel is chosen to be electrically motor operated, the price tends to be a bit more expensive than the other configurations. Each panel is fitted with a motor and control panel and power is fed to each panel through trolley duct feed system along each rail. Other options are recommended with that option such as safety edges along both edges and limit switches to prevent collisions at each panel.

Single Stacking Panels

Simply stackable, bottom sliding hangar doors that can be installed on virtually any type of building to save money and space. Single-stack door system have been specified for aircraft hangars, T- hangars, industrial and agricultural buildings and even for floating barges! When operated manually, these doors slide in the same manner as all moving doors, except that they close in one direction and open in the opposite direction. They "stack" at one end, which is recommended to be a wing wall or section built outside the building to store the doors while the full width of the shed is used for opening. In cases where space is not available on both sides of the opening, a wall is needed to stack the doors with the door open.

Bi-Parting Panels

The last configuration of the bottom rolling hangar door is a very elegant design when space is not a problem. This configuration of the door strikes in the middle and half of the panels open on one side while the other half is open on the other side. This design requires an even number of panels and can be operated manually, but is usually electrically powered, which means that two motors are needed; one for one half and one for the other half. This configuration has the same stacking requirements as a single stack configuration, but for both sides. Be prepared to give space to these doors. This configuration really works very well to reduce the space in and out of the building. An example is that instead of 6 panels on their own separate rails, they can now be placed on 3 separate rails, saving the space that would be used by the other two rails. This is a game for some hangars owners.

Multiple Leaf doors

Named partly because of its working principle. In Southern countries, The rails are protected from ice and snow in cold weather by a pocket built into the building that keeps the rails protected. Rails are also protected by the physical orientation of the stack of panels leaving no exposed rails in the closed position.

The rail layout only affects the location of the rails in respect to the building, a Northern layout can be chosen for Biparting and Single Stack configurations.

Southern Rail Layout

Named partly because of its working priciple. The rails stay outside of the buildings' walls because snow and ice are not as concerning in the south and the face that the panels are on the exterior of the building allow more space to be utilized for the customer.

Solar Powered Electrically Operated Doors

In some configurations, power rolling hangar doors have unique power and control issues, which has solved these problems with our "solar option". The solar panels are properly sized and installed in the outer skin or door siding. Plate energy charges a battery installed in the door. The battery bank provides an uninterrupted power source for the motor that opens or closes the door. The door is functioning normally, even if the supply of the rest of the building is cut off! This solar option is available on all different models of new doors.